India is unquestionably a big global player in the textile and garment business, accounting for about 5% of the global market. In fact, the domestic textile industry is growing quickly; the CAGR for this sector is predicted to be approximately 10% until 2025–2026 (by which time the Indian textile and apparel industry will be worth over $190 billion). Indian textile exports are likewise growing rapidly and exponentially. Manufacturers of textile machines (OEMs) and suppliers of spinning cans are constantly updating to the newest technology in order to provide value to clients, which is a major factor in the industry’s growth (i.e., mills). Here, we’ll concentrate on how innovations are raising productivity and influencing the future of these production mills:
THE USE OF 3D PRINTING IS ELEVATING
To stay ahead of the competition in the fiercely competitive world of textile production, producers must identify their USPs and operational strengths. Methods of 3D printing are greatly assisting on this front. Custom 3D printing enables textile designers to create clothing with a variety of (quite complex) shapes. As a result, the finished product improves in terms of appeal, customization, and sustainability.
THE GROWTH OF IIOT AND AUTOMATION
The textile industry has historically required a lot of labour. Maintaining efficiency and productivity levels while handling nearly everything manually can be challenging, especially in the relatively larger mills (if at all possible). It takes a lot of time and effort to physically verify the level of slivers in the hundreds of spinning cans, for example. Both mill owners and spinning can manufacturers are relying on data-driven automation, AI, and the Industrial Internet of Things to make things smarter with centralised visibility and control (IIoT). Textile producers have several potential to eliminate manual errors & uncertainties from their operational processes through automation, which can speed up production.
EMERGING SUPPLY CHAIN TECHNOLOGIES
Globally, the need for reasonably priced clothing is rising quickly. Textile producers are using innovative supply chain strategies that guarantee a circular, quick-moving economy and closed-loop product handling environments in order to fulfil these soaring demand levels. These technologically based supply-chain management techniques are shown to be crucial in removing delays in the products reaching the customer. The establishment of tech-driven supply chains that guarantee higher traceability, quality assurance, and total responsibility is the main focus.
THE BEST MOBILE TECHNOLOGY TO ALLEVIATE SERVICE ISSUE
Uncertainties in production processes are never desirable. This also applies to the industry that produces textiles. Before, there wasn’t enough precise information available about the capabilities and specifications of the machinery, the ordering and delivery of spinning cans, and other relevant information. This frequently led to mills being unable to run at full capacity and/or being plagued by quality problems.Smartphone applications, a sort of mobile technology, have become powerful tools to address these issues. The Jumac Smart Cans app is a prime example of a user-friendly, information-rich tool that enables mill managers to view can details, order sliver cans, and track orders at all times.
COMPATIBILITY AS A FACTOR
It all comes down to optimising each and every step of the sliver spinning process to increase textile and yarn productivity levels. To solve this problem, the leading OEMs, including Rieter, Trutzschler, LMW, Marzoli, Saurer, and others, frequently develop newer, more specialised spinning machines for carding, combing, draw frame, and other tasks. Improved yarn quality, greater production, and fewer downtimes are all made possible by the seamless compatibility of OEM equipment with sliver cans. While acquiring and installing this modern equipment is rather straightforward, the trick is ensuring that the spinning cans that are utilised in it are compatible with the gear.
THE TRANSITION TO SUSTAINABLE PACKAGING
The textile business is “waste-heavy” by nature. According to a recent research, the industry produces close to 2.2 billion tonnes of garbage annually. Many of the new developments will lessen the environmental impact of textile manufacturing operations in addition to improving productivity and efficiency. Innovations are making the production of textiles and yarn “cleaner,” from the rising use of biodegradable raw materials to awareness of the need for sustainable packaging.
Although technology has played a significant role in the expansion of the textile and yarn-making industry, it has not been the only one. The sector has seen healthy investments during the past five to ten years. For instance, the amount of FDI (foreign direct investment) flowing into this sector between 2000 and 2022 has been significantly higher than $3.85 billion. The PLI programme is a prime example of a helpful government programme that is advancing things. Spinning mills, OEMs, and spinning can maker businesses are working together to advance this industry and solidify India’s status as a global leader in textile production.
Read more about how technology has impacted the productivity levels in Spinning mills – How Are The Latest Innovations Fueling The Productivity Of The Textile Industry?
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